Steps 1

  • Once the battery has been removed from the bike, you will find that the wiring is held in place by masking tape. Remove all the masking tape so the wires are free from the battery and easy to move.

Steps 1

Steps 2

  • Unplug the power wire which is connected to the top of the battery. The top of the battery is the end of the battery that only has two wires attached to it. (Refer to the battery wiring diagram document)

Steps 2

Steps 3

  • Take the power wire you received from LeMond and plug the male end of the power wire into the female end of the power wire attached to the battery. Make sure to align the arrows on the side of the connections to make sure it connects correctly.

Steps 3

Steps 4

  • Take the female end of the power wire and connect it to the male connection attached to the upgraded power controller. Make sure to align the arrows on the connections.

Steps 4

Steps 5

  • Connect the female end of the headlight wire to the male end connected to the power wire. Make sure to align the ridge on the male end of the power wire with the slot on the female end of the headlight wire.
  • Now that both the wires are attached to the power controller it should look like the picture on the left. The two wires in the middle of the power controller are for the taillights.

Steps 5
Steps 5

Steps 6

  • Lay the wires onto the battery the same as they were when the battery was removed. The power controller should be about 2 inches below the battery to make sure there is enough slack to tuck the power controller into the bike after installation. Secure the wires to the middle of the battery with masking tape. Keep the wires together and in the center of the battery.

Steps 6

Steps 7

  • Using masking tape, secure both wires to the battery in two more spots. One in the center of the battery and one at the top of the battery. Make sure to not cover the threaded holes on the underside of the battery. The battery is now ready to install into the bike. Please refer back to the battery installation document and continue at Step 16.

Steps 7